
Dated 6/94
Placed on the Web 4/95 by the Department of Entomology, NCSU
Revised: 3/05
Proper mixing or formulation of insecticides and accessory components such as dust diluents, solvents and wetting, emulsifying, spread, penetrating, sticking and stabilizing agents has to take into account several factors: 1) Whether the preparation will be applied to plants or animals; 2) whether it will come in contact with food or feed; 3) the type of insect to be controlled; 4) the cost of the treatment; 5) the ease of application; 6) the effect of accessory materials on toxicity and, 7) the physical and chemical compatibility of both the formulated material and dilute sprays, dusts and granules.
The quality of formulated dust products can be determined by spreading a small amount of the material on a light-colored, smooth surface with a knife blade. Spots or streaks show that the material was poorly mixed. Improperly blended or mixed dusts will not spread the toxicant evenly on the treated surface. If the dust is unusually gritty, the material was not ground sufficiently. This also could cause uneven distribution of the formulated material to plants or other treated surfaces. This type of formulation would be very abrasive in a duster. Lumpy dusts are due to faulty formulation or improper storage. In either case, the material would not flow through a duster properly.
Granules are described as being of a certain mesh size. For example, a 15/30 mesh range is common. This means that at least 98% by weight of the particle will pass through a screen with 15 openings per linear inch, but not more than 5% will pass through a screen with 30 openings per linear inch. Particles smaller than 60 mesh are considered dusts.
Wettable powders may be examined in the same manner as dusts. Streaks of light or dark materials mean poor blending or preparation. Coarseness or grittiness will be abrasive and cause damage to pumps and nozzles. In fact, wettable powders should not be used in low pressure gear pumps or nylon roller pumps because of the abrasive nature of the formulation.
Check formulations for lumpiness, suspendability, etc., as follows: Mix two-thirds of an ounce of the wettable powder with one quart of water in a glass container. The material should mix well with water during mild shaking. Very little should settle out in 30 minutes. If there are distinct layers in the sediment at the bottom of the container, the particle size may not be uniform.
To check the quality of the emulsifiable concentrate, remove the glass container from the shelf and examine for a layering or settling out, crystallization, or other unusual appearance of the materials. If the container is metal, shake it thoroughly and pour out a sample in a clean glass container. Any sediment or unusual appearance may mean the emulsifiable concentrate will be ineffective against the pest to be controlled or even extremely toxic to both plants and animals.
To further check the formulation, add two tablespoonfuls of the emulsifiable concentrate to one pint of water. Cover or seal the container and shake gently. The whole solution should become uniformly milky. the formulation of an opaque material at the top of the solution is called "creaming". After the solution has set for 30 minutes, there should be only moderate creaming and no free oil or water. At the end of two hours there should be no clear liquid and little, if any, creaming. A clear liquid at the top of the solution is usually the solvent. Solvent separated from the solution is likely to damage plants. It may mean that the emulsifiable concentrate is not properly emulsified.
After 24 hours there will be separation of the components of the emulsion spray, but it should take on a uniformly milky appearance again with only mild agitation.
Some aerosols are prepared and may be used both in the house and on plant foliage. There are other types of aerosols such as those that depend upon smoke to carry the poison to an area, as in mosquito control operations.